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Diamond Wire Saws for Marble
Diamond Wire Saws for Marble Quarries
 
Diamond wires used for marble quarries which can vastly improve efficiency and reduce the waste of quarry resource vastly. It is benefit in environmental protection and works safety.
 
Diameter
(mm)
Fitting
Beads/M
Material type
Sawing speed
(
O/h)
Lifetime
(
O/m)
Liner speed
(m/s)
remark
11
Spring
Plastic
28/30/32
32
Class   A
White Crystalline
Travertine
10-20
30-55
35-40
Beads Sinterd
Spring
Plastic
28/30/32
32
Class  B
Compact
8-16
15-35
33-38
Beads Sinterd
Spring
Plastic
28/30/32
32
Class  C-D
Coloured abrasive
5-8
10-25
30-35
Beads Sinterd
11
10.5
Spring
Plastic
28/30/32
32
A---D
12-25
10-30
30-35
Beads Electroplated

We can make HRB 80-95 hardness bond and the different diamond formula according to the type of material.
 
Diamond wire Saws for marble profiling cutting
The advantage of the diamond wires for profiling are stable cutting, high performance, smooth cutting face, and accurate of processing ect.

Diameter
(mm)
Fitting
Beads/M
Material type
Sawing speed
(mm/min)
Lifetime
(m2/m)
Liner speed
(m/s)
8.8
8.2
Plastic
32
Class  A
Class  B
  Class  C-D
20-35
15-25
10-20
30-50
25-40
20-30
30-40
28-35
28-30

Note:The sawing speed is calculated by sawing depth (mm) per minute
 
Recommendations:
1. The rotation of the wire should be regularly checked
2. The beads wear profile should be regularly inspected
3. The connections should be changed whenever excessively high wear of the adjacent beads is noted
4. The cable tension is set to 250-300kg(4-5mmdiameter cable)
5. Adjust the liner speed of the wire to the material being sawn:
     Granite class 12: 2530m/s
     Granite class 34: 2226m/s
     Granite class  5: 2024m/s
     Marble: 3035m/s
     Abrasive stone: 3035m/s
6. During the sharpening of a new wire ,the liner speed must be reduced by 2-3m/s 
7. Water spraying between 15-25L/min
 
Diamond Wire Saws for Marble squaring and cutting
 
1The wire allows significantly greater sawing heights than large discs.
2Thinner cutting width, and more precise .
3By virtue of its reliability, adjust the cutting techniques according to different stone material.
4Noise nuisance generated by diamond wire saw is significantly less than produced by other sawing techniques.
 
Diameter
(mm)
Fitting
Beads/M
Material type
Sawing speed
(m2/h)
Lifetime
(m2/m)
Liner speed
(ms/s)
remark
10
Plastic
32
Class  A:
Crystalline and travertine
Class  B:
Compact
Class  C-D:
Coloured abrasive
5-8
3-5
2-5
30-70
20-50
15-30
30-35
30-35
26-30
Sintered
10.5
Plastic
32
11
Plastic
32
11
Plastic
32
Mixed marble
5-10
20-40
30-35
electroplate
 
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